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Using AFR in the calciner converts waste into heat, heat into savings, and savings into sustainability.

End-to-End Alternative Fuel Handling

Comprehensive process solutions from receipt to combustion

1

Grab Crane

Efficient Material Handling
with high reach & precision

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2

Extraction

High-volume receipt
(400 m³/h)

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3

Weighing

Precision dosing
via Siemens PLC

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4

Conveying

Long-distance
belt/bucket transport

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5

Feeding

Safe intake with
refractory lining

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Process Stage 01

Grab Crane System

Efficient Material Handling with high reach & precision

400 m³/h

High-capacity grab crane system engineered for fast, reliable bulk material handling.

Heavy-Duty Design

Robust construction for long service life in demanding industrial environments.

High Lifting Capacity

Efficient grab mechanism for quick loading and unloading of bulk materials.

Smooth & Precise Operation

Advanced control system for accurate and efficient material handling.

Bulk Material Handling

Ideal for coal, sand, scrap, grains, minerals and other loose materials.

Low Maintenance

Energy-efficient performance with minimal maintenance requirements.

Custom-Built Solutions

Tailored configurations to match your load capacity, span, and site conditions.

Grab Crane System
Grab Crane in Operation
Make in India
Process Stage 02

Extraction Unit

Robust material intake & handling.

30 M³ Hopper

High-capacity rugged design for heavy industrial loads. Optimized for alternative fuel consistency.

Flexible Input

Accepts material from trucks, front-end loaders, or cranes seamlessly.

Regulating Drums

Ensures uniform discharge and prevents material bridging.

Synchronized Feeding

Synchronized with the dosing belt to control feeding as required.

High Capacity Hopper

Rugged design with high hopper capacity of up to 30 m³.

Flexible Material Input

Accepts material from tippler truck, front loader, or grab crane directly.

Uniform Discharge

Regulating drum and regulating foil provided to ensure uniform output discharge.

High Feeding Capacity

Feeding capacity of up to 400 m³/h.

Advanced Process Control

Radar sensor, jamming sensor, position sensors, zero speed switch along with Siemens standards PLC system.

Extraction System AltMH
Make in India
Process Stage 03

Weighing Unit

Precision dosing & control systems for uninterrupted production and Industry 4.0 accuracy.

AltMH Weighing System
High Accuracy Dosing

Siemens weighing rollers for high-accuracy dosing control, ensuring perfect gravimetric feeding.

Wide Entry Feed Chute

Designed to prevent blockages and ensure smooth material flow.

Smart Integration

Direct integration with plant control systems for real-time monitoring.

Wide Entry Feed Chute

Wide entry feed chute, allowing wider HoppFEED to load into small wide WeighFEED.

Rugged & High Capacity

Rugged design with high strength rollers & pulley capable of handling 400 m³/h.

Siemens Weighing System

Siemens system with weighing rollers & PLC for accurate control.

Complete Automation

Complete automation with Siemens latest PLC system.

Seamless Integration

Integration with HoppFEED for controlled & uniform dosing.

Process Stage 04

Specialized Conveying

Customized material transport solutions by AltMH Automation featuring comprehensive lifecycle support.

Apron
Conveyors

Apron Conveyor
  • Metallic Slats Construction

    Heavy-duty design for maximum durability.

  • Heat Exhaust System

    Special chimney arrangement for hot gas handling.

  • Leak-Proof Design

    Engineered to minimize spillage of fine material.

Flexible
Conveying

Flexible Conveying
  • Troughed Belts

    Ideal for high-volume bulk material transport.

  • Vertical Solutions

    Side-wall belts and high-efficiency bucket elevators.

  • Site-Specific Design

    Tailored layouts optimized for complex industrial plants.

Side walls
vertical belt conveyor

Side Wall Conveyor
  • High inclination conveying (up to 90°)

  • Space-saving design

  • Reduced material spillage

  • Suitable for bulk and unit loads

  • Customizable belt width, height, and cleat design

  • Low maintenance and long service life

  • Bucket elevator (specific)

  • Belt pipe conveyor

  • Air-supported belt conveyor

  • Enclosed vibrating conveyor

Chain Belt Conveyor

Chain Belt Conveyor

Metallic Apron Conveyor

Metallic Apron Conveyor

Process Stage 05

Feeding Solutions

Thermal Protection Refractory Lined (Up to 1400°C)
Failsafe Safety ISO Standard Pneumatic Gates
Double Flap

Flap Actuated

Flap Actuated Feeder

Key Benefit: Prevents system tripping

  • Electrically operated / Minimum cycle time
  • High grade steel & safety gate isolation
  • Optimized for high particle size & moisture
  • Compact and accommodative design for material of higher particle size and moisture content
  • Spring action technology to avoid system tripping or motor overload at minor blockages
  • Electrically operated system with minimal cycle time
  • Unique cam arrangement for quick flap closing and shuddering action to ensure self-cleaning of flaps
  • Safe operation with high grade steel and safety gate for isolation of the system
  • Internal refractory lining for safeguarding against up to 1400 degree temp.
  • Safety gate provided with refractory as well as air receiver tank and panel, for quick action even in case of plant air is not available
High Torque

Rotary Airlock

Rotary Airlock

Key Benefit: High-torque rotor with knives

  • Handling capacity of 400m³/h
  • Cutting force for long ribbon type material
  • Safety gate with air receiver tank
  • Handling capacity of 400 m³/hr (up to 60 tph)
  • Continuous and smooth feeding of material to the calciner
  • Equipped with counter knives for cutting through long ribbon type material
  • Compact and accommodative design for feeding at higher capacity
  • Safe operation with high grade steel and safety shut-off gate for isolation of system
  • High torque rotor for cutting force
Altimus

Scrapper Feeder Unit

Scrapper Feeder Unit

Key Features

  • Efficient and controlled movement of bulk materials
  • Designed for demanding industrial environments
  • Ideal for handling clinker, ash, coal, and minerals
  • Suitable for abrasive, hot, and coarse materials
  • Scraper and chain mechanism for steady material transport
  • Ensures consistent and regulated feeding to downstream equipment
  • Heavy-duty construction with precision-engineered components
  • High durability and reliable continuous operation
  • Enclosed design minimizes material spillage and dust generation
  • Low maintenance and long service life
  • Customizable size, capacity, and configuration
  • Suitable for applications requiring reliable and controlled material flow
Altimus

moving floor Conveyor

Ladder Feed System

Key Features

  • Hydraulically operated ladders pull material onto the next conveyor periodically
  • Rugged design with minimal wear and tear
  • Capacity up to 200 m³/h or 20 TPH
  • Requires chain belt conveyor for uniform material extraction
  • Direct truck loading on the ladder enables easy unloading
  • Fully automated operation with red-green signal system and boom barrier
  • Multiple scrapper feeders can be installed in series
  • All units can feed into a single chain belt conveyor
  • Handles material grain size up to 100 mm
Altimus

Dosing Unit

Dosing Unit

Key Features

  • Compact design with integrated hopper and dosing arrangement
  • Rugged hopper design with capacity of 7 m³
  • Regulating drum and foil ensure uniform discharge output
  • Special weighing bridge for accurate weighing and dosing
  • Siemens-based system support for precise control
  • Feeding capacity up to 300 m³/h
  • Fully automated with process sensors and PLC control
  • Ensures efficient and safe operation
Altimus

Flow Diverter

Flow Diverter

Key Features

  • Efficient control and direction of bulk material flow
  • Diverts material from a single inlet to multiple outlets
  • Ensures smooth and uninterrupted process operation
  • Suitable for powders, granules, and bulk solids
  • Sturdy construction with high-quality components
  • Leak-proof design to minimize material loss and contamination
  • Accurate and reliable flow control
  • Easy integration with existing conveying systems
  • Available in manual, pneumatic, and motorized configurations
  • Customizable to suit process requirements and flow rates
  • Low maintenance and easy operation
Process Stage 06

Critical Spares

24/7 Global Support & Ready-Stock Availability

Industrial Chains
Sprockets
Drive Shafts
Tail Shafts
Pulleys
Geared Motors
Gearboxes
Bearings
Lifting Jacks
Apron Slats
Extraction Slats
Rollers
Couplings
Scrapers
Belts
01

Critical Stock

02

Drive Systems

03

Specialized Maintenance